Ceramic Ring Partitioned
Ceramic Ring Partitioned
Ceramic Ring Partitioned is a specialized form of tower packing designed to improve efficiency in various industrial applications. Engineered with internal cross partitions, these rings offer a significantly increased surface area, enhancing mass transfer performance in chemical processes. Ideal for use in high-stress environments, these partitioned ceramic rings products deliver reliable, consistent results in demanding sectors such as petrochemical and environmental processing.
As a trusted ceramic ring partitioned manufacturer in the USA, we provide high-quality solutions tailored to client specifications. Our ceramic partition rings are developed for optimal durability and functionality, ensuring long-lasting performance in tower packing systems. With extensive experience as a ceramic ring partitioned supplier, exporter, and distributor in the USA, we serve a wide range of industries seeking advanced and efficient industrial partitioned ceramic rings for their operations.
| Size(Nominal) | – | 25 x 25 x 3 | 35 x 35 x 3 | 50 x 50 x 6 | 80 x 80 x 8 | 100 x 100 x 10 | 150 x 150 x 15 |
Diameter D mm | – | 25 ± 2 | 35 ± 2 | 50 ± 3 | 80 ± 4 | 100 ± 5 | 150 ± 5 |
Length L mm | – | 25 ± 2 | 35 ± 2 | 50 ± 3 | 80 ± 4 | 100 ± 5 | 150 ± 5 |
Thickness T mm | – | 3 ± 1 | 4 ± 1 | 6 ± 2 | 8 ± 2 | 10 ± 2 | 15 ± 5 |
Quantity(Aprx ±10%) Nos. per cubic meter | Dumped Stacked | 440000 – | 16250 – | 5700 7000 | – 1720 | – 730 | – 280 |
Weight (Aprx ± 10%) Kg per cubic meter | Dumped Stacked | 713 – | 650 – | 655 804 | – 774 | – 694 | – 617 |
| % Free space (Aprx) | Dumped Stacked | 67 – | 71 – | 72 63 | – 68 | – 76 | – 62 |
| Contact surface M2/M3 (Aprx ) | Dumped Stacked | 232 – | 165 – | 112 138 | – 89 | – 64 | – 48 |
| Relative efficiency M2/M3 of free space | Dumped Stacked | 346 – | 232 – | 156 219 | – 131 | – 84 | – 77 |
| Relative scrubbing capacity M2/M3 Free space | Dumped Stacked | 155 – | 117 – | 81 87 | – 61 | – 49 | – 30 |
Key Features
Increased Surface Area Due to Internal Partitions
Our partitioned ceramic rings feature an innovative internal cross-partition design that dramatically increases surface area. This unique geometry provides more contact points, allowing for greater gas-liquid interactions, which are essential for efficient tower packing performance in industrial processes.
Excellent Chemical Resistance
Crafted from premium ceramic materials, our ceramic ring partitioned products resist a wide spectrum of corrosive substances. Whether handling strong acids or harsh bases, these rings deliver reliable performance, making them ideal for aggressive chemical environments across various U.S. industries.
High Thermal Stability
Designed for durability, our industrial partitioned ceramic rings hold up under extreme temperatures. From cryogenic processing to high-temperature operations, they maintain integrity and efficiency, making them a dependable solution for critical thermal applications.
Low Pressure Drop
The specialized design of our ceramic partition rings ensures minimal resistance to gas and liquid flow. This results in a lower pressure drop across the packed column, improving the overall efficiency of your separation or reaction systems.
Improved Liquid Distribution
Thanks to their cross-partition structure, these tower packing partitioned ceramic rings enable uniform liquid distribution. This feature reduces the risk of channeling, promotes optimal wetting, and ensures consistent contact between gas and liquid phases.
Benefits
Higher Column Efficiency
Our partitioned ceramic rings make the most of available column space, delivering superior separation and reaction performance. With better internal flow and optimized contact surface, these rings help industries in the U.S. achieve high-efficiency outcomes without expanding their equipment footprint.
Reduced Energy Consumption
Thanks to their low-pressure drop design, our ceramic partition rings require less energy to move fluids through packed columns. This translates into lower operational costs and improved energy efficiency—an ideal solution for sustainability-focused operations across the USA.
Extended Equipment Life
As a trusted ceramic ring partitioned manufacturer in the USA, we engineer products that resist harsh chemicals and extreme conditions. This exceptional durability helps protect your equipment from corrosion, reduces maintenance frequency, and extends the life of your processing systems.
Minimized Channeling and Improved Wetting
Our industrial partitioned ceramic rings are designed to eliminate uneven flow paths. This prevents channeling, ensures full surface wetting, and leads to more consistent gas-liquid contact—critical for optimal mass transfer in various chemical processes.
Cost-Effective Solution
By improving column performance and reducing downtime, our ceramic ring partitioned provide long-term savings. Their extended life and energy-efficient operation ensure a lower total cost of ownership for your industrial packing systems.
Ready to Work with SKJ Group USA?
If you’re looking for a trusted partner in ceramic saddles, PP Pall Rings, ceramic honeycomb materials, or any other industrial ceramic products in the USA, SKJ Group USA is ready to meet your needs with quality, consistency, and care.
Product Variations:
Applications:
- Distillation columns
- Absorption towers
- Stripping columns
- Scrubbers
5. Chemical reactors
6. Gas-liquid contactors
7. Wastewater treatment plants
8. Petrochemical processes
Size Options:
We offer a full range of partitioned ceramic rings in multiple sizes to meet your specific column and process needs:
- 1-inch (25 mm): Perfect for small-diameter columns or systems needing higher packing density.
- 1.5-inch (38 mm): A versatile, mid-size ceramic ring partitioned option suitable for a broad spectrum of applications.
- 2-inch (50 mm): Ideal for balancing surface area and void space in medium to large columns.
- 3-inch (76 mm): Designed for high-flow systems and larger diameter columns, offering reduced pressure drop and excellent flow dynamics.
Material Options :
As a leading ceramic ring partitioned manufacturer in the USA, we provide material choices to suit every application:
- Standard Ceramic: Delivers strong performance at a cost-effective price for general processing needs.
- High-Alumina Ceramic: Offers superior resistance to corrosive chemicals, ideal for more aggressive industrial environments.
- Custom Formulations: Available on request—our team can tailor material properties to meet unique performance requirements or challenging operating conditions.
With various size and material options, our tower packing partitioned ceramic rings deliver precision-fit performance for your unique process challenges.
Why Choose Us
Expertise: As a leading ceramic ring partitioned supplier in the USA, we bring years of industry experience to deliver expertly engineered solutions tailored to your unique process needs.
Customization: Our partitioned ceramic rings are fully customizable, designed to match your exact system specifications for optimal performance across a wide range of industrial applications.
Quality Assurance: We manufacture all ceramic partition rings under strict quality control standards, ensuring long-lasting performance, chemical resistance, and thermal stability in demanding environments.
Customer-Centric Approach: We prioritize your success by offering responsive service, expert guidance, and end-to-end support for all ceramic ring partitioned products.
Innovation: By staying ahead in material science and production techniques, we deliver the most advanced tower packing partitioned ceramic rings in the USA for modern industrial challenges.
Comparison Table:
| Feature | Ceramic Ring Partitioned | Standard Ceramic Rings | Raschig Rings |
|---|---|---|---|
| Surface Area | Very High | High | Moderate |
| Mass Transfer Efficiency | Excellent | Good | Moderate |
| Pressure Drop | Low | Low | Moderate |
| Chemical Resistance | Excellent | Excellent | Good |
| Temperature Resistance | High | High | High |
| Liquid Distribution | Excellent | Good | Fair |
| Longevity | Long | Long | Long |
| Fouling Resistance | High | High | Moderate |
Frequently Asked Questions
What are Ceramic Ring Partitions?
Ceramic ring partitioned products are advanced tower packing materials featuring internal cross partitions that increase surface area, improve liquid distribution, and enhance gas-liquid contact efficiency.
What are the advantages of using Ceramic Ring Partitions over traditional partitioning materials?
Compared to traditional media, partitioned ceramic rings offer better mass transfer, lower pressure drop, higher thermal stability, and superior chemical resistance—making them ideal for demanding U.S. industrial environments.
What industries can benefit from using SKJ Group's Ceramic Ring Partitions?
A wide range of industries across the U.S.—including petrochemical, wastewater treatment, chemical processing, and environmental systems—benefit from our industrial partitioned ceramic rings.
Can Ceramic Ring Partitions be customized to meet specific requirements?
Yes, as a ceramic ring partitioned manufacturer in the USA, we offer custom sizes, materials, and formulations tailored to your unique processing needs and operating conditions.
How should Ceramic Ring Partitions be installed and maintained?
Our ceramic partition rings are easy to install and require minimal maintenance. Proper column design and regular inspection ensure long-term performance and system efficiency.
Are SKJ Group's Ceramic Ring Partitions environmentally friendly?
Yes, our tower packing partitioned ceramic rings are made from eco-friendly ceramic materials, designed for energy-efficient operation and long service life, reducing environmental impact.
What quality certifications does SKJ Group hold for its Ceramic Ring Partitions?
As a trusted ceramic ring partitioned exporter in the USA, SKJ Group USA complies with international quality standards and holds certifications that ensure the highest levels of product reliability and performance.
